Establishment of the world’s largest monopile production facility

Teesside and the energy revolution

All signs point to the future: On a former steel plant in Teesside, a new production site is under construction. What makes this project unique: The future production site in the northeast of England extends across a 90 hectare site and will be the first XXXL monopile factory for offshore wind turbines after its completion. Up to 150 monopiles will be produced here every year. For this project, our experts installed roughly 7,000 piles, including bored piles and CFA piles, up to a depth of around 35 m. That’s no easy task, and there were many challenges involved. All in all, this was a tough job – and in record time of just 14 months. But that’s no problem for a leading specialist foundation engineering company like us.

Facts about the project
Company :

BAUER Technologies Ltd. 

Location :

Teesside, UK

Project name :

Teesside Freeport, Monopile Factory Piling 

Project partner: :

Keller UK

Period :

Since June 2022

Services :

Foundation work, construction of bored piles and CFA piles

Press release :

XXXL factory for the energy of the future

Bei den Gründungsarbeiten in Teesside war volle Teampower, gute Planung und Organisation vom Bauer-Team gefragt
During the foundation work in Teesside, the Bauer team had to demonstrate full teamwork, solid planning and organization
 Bauer Spezialtiefbau installs 7,000 piles in total for the monopile production facility in Teesside
Bauer Spezialtiefbau installs 7,000 piles in total for the monopile production facility in Teesside
Gründungsarbeiten für die weltweit größte Monopile-Produktionsanlage von Bauer Spezialtiefbau
Bauer Spezialtiefbau carries out foundation work for the world’s largest monopile production facility
Bauleiterin Vidhya Brahmalingu von Bauer Spezialtiefbau sorgt auf der Baustelle für gute Planung und Organisation.

This was a large project with many challenges. Thanks to a fantastic team, we were able to manage these numerous challenges without a problem.”

Vidhya Brahmalingu
Site Manager

Teesside and the energy revolution

All signs point to the future: Watch the film and dive right into this major project.

Are you starting a project?

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BAUER Spezialtiefbau GmbH
Head office